ROTARY SCREW COMPRESSOR

Industrial rotary screw compressors and system components including: refrigerated air dryers, desiccant air dryers, filters, drains, master controls, flow controllers, and modular distribution piping. Portable/towable screw compressors. Rotary lobe blowers and blower packages.

Tuesday, June 4, 2024

What is CFM?, What does CFM mean?, How to calculate the CFM on a compressor?, Cubic feet per minute

 



what size air compressor do I need?


WWW.HKAIRCOMPRESSORS.COM

214-428-2868


1. Determine Your Air Requirements

Identify Your Tools and Equipment

  • List All Air-Powered Tools and Equipment: Identify all the tools and equipment that will use compressed air. Each tool will have its own air consumption requirements.
  • Check Manufacturer Specifications: Look at the specifications for each tool to find its required air consumption in Cubic Feet per Minute (CFM) at a specific pressure (PSI).

Calculate Total Air Consumption

  • CFM Requirements: Add up the CFM requirements for all tools and equipment that will be used simultaneously. This will give you the total CFM needed.
  • Duty Cycle: Consider the duty cycle of each tool (how often it will be used). Tools used intermittently may not need as high a capacity as those used continuously.


what size air compressor do I need




2. Consider the Operating Pressure

Required PSI

  • Identify the Highest Required PSI: Determine the highest PSI required by any of your tools or equipment. Your compressor should be capable of providing this pressure.
  • Adjust for Pressure Drop: Consider any pressure drop that may occur due to long piping or fittings. Add a safety margin (usually 10-20 PSI) to ensure adequate pressure at the end use points.

3. Factor in Future Expansion






what is CFM?





Plan for Growth

  • Future Tools and Equipment: Think about potential future additions to your facility. It’s wise to choose a compressor with a bit more capacity than your current needs to accommodate growth.
  • Increased Demand: If you anticipate an increase in production or additional shifts, factor this into your calculations.




what is CFM?





4. Evaluate Storage Tank Size

Air Receiver Tank

  • Tank Capacity: The air receiver tank helps manage short-term demand peaks and reduces the compressor’s cycle frequency. The tank size is usually recommended to be 3-5 times the CFM rating of the compressor.
  • Operational Efficiency: A larger tank can improve operational efficiency by allowing the compressor to run less frequently and more efficiently.



what is CFM?





5. Consider the Type of Compressor

Piston vs. Rotary Screw

  • Piston Compressors: Suitable for intermittent use and lower CFM requirements. Generally less expensive but may have higher maintenance costs and lower efficiency for continuous use.
  • Rotary Screw Compressors: Ideal for continuous use and higher CFM needs. They are more efficient and reliable for industrial applications.



what does CFM mean?



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214-428-2868


6. Assess Environmental Conditions

Operating Environment

  • Temperature and Humidity: High temperatures and humidity can affect compressor performance. Ensure your compressor is rated for your operating conditions.
  • Space and Ventilation: Ensure there is adequate space and ventilation for the compressor to operate efficiently without overheating.




what does CFM mean?




7. Calculate Electrical Requirements

Power Supply

  • Voltage and Phase: Ensure your facility’s electrical system can support the compressor’s voltage and phase requirements (single-phase or three-phase).
  • Amperage: Check the amperage requirements to ensure your electrical system can handle the load.



how much CFM do I need?





Example Calculation

Let's say your facility uses the following tools and equipment:

  • Impact Wrench: 5 CFM at 90 PSI
  • Paint Sprayer: 10 CFM at 40 PSI
  • Sandblaster: 20 CFM at 100 PSI
  • Air Dryer: 5 CFM

Step-by-Step Calculation

  1. Total CFM: Add the CFM requirements for simultaneous use:

    • Impact Wrench: 5 CFM
    • Paint Sprayer: 10 CFM
    • Sandblaster: 20 CFM
    • Air Dryer: 5 CFM
    • Total: 40 CFM
  2. Pressure Requirement: Identify the highest required PSI:

    • Sandblaster: 100 PSI
    • Add a safety margin of 10 PSI: 110 PSI
  3. Future Expansion: Add 20% for future needs:

    • 40 CFM x 1.20 = 48 CFM
  4. Tank Size: Calculate the tank size:

    • Recommended tank size: 48 CFM x 3 = 144 gallons (minimum)




how do I calculate the CFM on my air compressor?





Conclusion

Based on this example, you would need an air compressor that provides at least 48 CFM at 110 PSI, with a tank size of at least 144 gallons. Considering the continuous use and high CFM requirement, a rotary screw compressor would be more appropriate for this scenario.

Choosing the right air compressor size involves a thorough analysis of your current and future air requirements, operating pressure, storage capacity, and environmental conditions. Consulting with a professional or an air compressor supplier can also help you make an informed decision tailored to your specific needs.



visit our website or call for a free evaluation/ estimate:

www.hkaircompressors.com

214-428-2868




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