INGERSOLL RAND AIR COMPRESSOR PUMP 2545 PART NUMBERS
We service and repair most compressor pumps on the market today. If you are looking for someone to completely rebuild your pump or looking to replace your pump with a new model: call…
214-428-2868
INGERSOLL RAND | 95344651 | Plug, Pipe - Hex Head 1/2" |
INGERSOLL RAND | 32179061 | Coupling, Pipe - 1/2" |
INGERSOLL RAND | 95273330 | Nipple, Pipe |
INGERSOLL RAND | 32247843 | Plug, Oil Fill |
INGERSOLL RAND | 32247850 | O-Ring, Oil Fill Plug |
INGERSOLL RAND | 95105250 | Capscrew, Hex - 5/16 -18 X 1" |
INGERSOLL RAND | 95674651 | Washer, Copper |
INGERSOLL RAND | 32293938 | Assembly, Frame End Cover |
INGERSOLL RAND | 37127057 | * Bushing, Pilot Valve |
INGERSOLL RAND | NSS | * Cover, Frame End |
INGERSOLL RAND | 37113701 | Valve, Pilot |
INGERSOLL RAND | 30346597 | Washer, Copper - 7/8" |
INGERSOLL RAND | 32028698 | Assembly, Thrust Pin |
INGERSOLL RAND | 95210225 | * O-Ring, Thrust Pin |
INGERSOLL RAND | 32294035 | Gasket, Frame End Cover |
INGERSOLL RAND | 90799289 | Lockwire, 12 Gauge - 5" |
INGERSOLL RAND | 30278667 | Capscrew, Lock -3/8-16 X 7/8" |
INGERSOLL RAND | 30289110 | Assembly, Crankpin Cap |
INGERSOLL RAND | 32006587 | * Lockwire - 12 Gauge - 4" |
INGERSOLL RAND | 30215008 | * Pin, Centrifugal Unloader Weight |
INGERSOLL RAND | 30221725 | * Weight, Centrifugal Unloader |
INGERSOLL RAND | 30216113 | * Plunger, Centrifugal Unloader |
INGERSOLL RAND | 30416978 | * Spring, Centrifugal Unloder |
INGERSOLL RAND | 30210447 | * Body, Crankspin Cap |
INGERSOLL RAND | 32198160 | Rod, Connecting |
INGERSOLL RAND | 32496440 | Beltwheel |
INGERSOLL RAND | 95079984 | Capscrew - Hex 5/16-18 X 1-1/4" |
INGERSOLL RAND | 32203192 | Frame, Compressor |
INGERSOLL RAND | 32498008 | Assembly, Shaft End Cover |
INGERSOLL RAND | 32497810 | * Seal, Oil |
INGERSOLL RAND | NSS | * Cover, Shaft End |
INGERSOLL RAND | 32294027 | Gasket, Shaft End Cover |
INGERSOLL RAND | 32294431 | Assembly, Crankshaft |
INGERSOLL RAND | NSS | * Assembly, Disc and Shaft |
INGERSOLL RAND | 95200770 | * Bearing, Ball |
INGERSOLL RAND | 32203218 | * Spacer, Inner Bearing |
INGERSOLL RAND | 32203226 | * Spacer, Outer Bearing |
INGERSOLL RAND | 95305546 | * Bearing, Ball - With Snap Ring |
INGERSOLL RAND | 37127941 | * Ring, Bearing Retainer |
INGERSOLL RAND | 30210165 | * Bushing, Crankpin |
INGERSOLL RAND | 95433173 | * Key, Woodruff |
INGERSOLL RAND | 95098315 | * Nut, Beltwheel -7/8 -14 |
INGERSOLL RAND | 95043162 | * Lockwasher, Spring -7/8" |
INGERSOLL RAND | ||
INGERSOLL RAND | 95053070 | Capscrew - Hex 1/4-20 X 1/2" |
INGERSOLL RAND | 95043196 | Lockwasher, Spring - 1/4" |
INGERSOLL RAND | 32270654 | Baffle, Low Oil Level Switch |
INGERSOLL RAND | 32276313 | Switch, Low Oil Level |
INGERSOLL RAND | 97330245 | Oil, Sightglass (If Low Oil Level Switch is not Used) |
INGERSOLL RAND | 32230542 | Filter, Air Inlet - Complete |
INGERSOLL RAND | 32012957 | * Element, Filter - 10 Micron |
INGERSOLL RAND | 32293953 | Assembly, Tube -Pilot Valve/High Pressure Head |
INGERSOLL RAND | 32201444 | Assembly, Tube -Frame End Cover Tee/Inlet |
INGERSOLL RAND | 32293961 | Assembly, Tube -Fec Check Valve/Low Pressure Head |
INGERSOLL RAND | 32293946 | Assembly, Tube -Breather |
INGERSOLL RAND | 95031860 | Elbow, Tube - 5/16 X 1/8" |
INGERSOLL RAND | 95082483 | Connector, Tube - 5/16 X 1/8" |
INGERSOLL RAND | 32001141 | Valve, Check |
INGERSOLL RAND | 95796017 | Nipple, Close - 1/8" X 3/4" |
INGERSOLL RAND | 32203242 | Connector, Male -5/16 X 1/4" |
INGERSOLL RAND | 95007522 | Tee, Male Branch - 5/16 X 1/8" |
INGERSOLL RAND | 32294084 | Head, High Pressure |
INGERSOLL RAND | 32294043 | Gasket, Head - High Pressure |
INGERSOLL RAND | 32293904 | Assembly, Valve Plate - High Pressure (Fig. D) |
INGERSOLL RAND | 95053567 | Capscrew, Hex - 1/2-13 X 1-1/4" |
INGERSOLL RAND | 95674701 | Gasket, Copper Washer - 1/2" |
INGERSOLL RAND | 32295248 | Cylinder -2-3/4"- 2nd Stage |
INGERSOLL RAND | 32294019 | Gasket, Flange |
INGERSOLL RAND | 32496614 | Complete, Piston/Pin - High Pressure |
INGERSOLL RAND | 32182818 | * Pin, Piston |
INGERSOLL RAND | NSS | * Piston - 2-3/4" |
INGERSOLL RAND | 30287791 | * Ring/Lock |
INGERSOLL RAND | 95043188 | Lockwasher, Spring - 5/16" |
INGERSOLL RAND | 32230633 | Cover, Unloader |
INGERSOLL RAND | 32182826 | Gasket, Unloader Cover |
INGERSOLL RAND | 32256265 | Assembly, Piston Unloader |
INGERSOLL RAND | 32254740 | * Seal, Unloader Piston |
INGERSOLL RAND | 32188385 | * O-Ring, Unloader Piston |
INGERSOLL RAND | NSS | * Piston, Unloader |
INGERSOLL RAND | 95104188 | Capscrew, Hex - 1/2-13 X 1-3/4" |
INGERSOLL RAND | 32499899 | Head - Low Pressure |
INGERSOLL RAND | 32294050 | Gasket, Head - Low Pressure |
INGERSOLL RAND | 32293912 | Assembly, Valve Plate - Low Pressure (Fig.C) |
INGERSOLL RAND | 32294076 | O-Ring, Valve Plate |
INGERSOLL RAND | 32295271 | Cylinder -5" - 1st Stage |
INGERSOLL RAND | 32496580 | Complete, Piston/Pin - Low Pressure |
INGERSOLL RAND | 30297022 | * Pin, Piston |
INGERSOLL RAND | NSS | * Piston, Low Pressure (5") |
INGERSOLL RAND | 30287791 | * Ring,Lock |
INGERSOLL RAND | 95110441 | Elbow, 5/16 X 1/4" Tube |
INGERSOLL RAND | 32294167 | Set, High Pressure (2.75") Piston Rings |
INGERSOLL RAND | 32294175 | Ring, Scraper (2.75") |
INGERSOLL RAND | 32295792 | Ring, Oil Control (2.75") |
INGERSOLL RAND | 32294209 | Set, Low Pressure (5") Piston Rings |
INGERSOLL RAND | 32294217 | Ring, Scraper (5") |
INGERSOLL RAND | 32295784 | Ring, Oil Control (5") |
INGERSOLL RAND | 95079927 | Capscrew, 5/16-18 X 1-3/4" Hex Head |
INGERSOLL RAND | 32294068 | O-Ring, High Pressure Valve Plate |
INGERSOLL RAND | 95318978 | Capscrew, 1/4-28 X 2-1/4" Hex Head |
INGERSOLL RAND | 95674677 | Washer, 3/8" Copper |
INGERSOLL RAND | 32294373 | Capscrew, 3/8-24 X 3-1/2" Hex Head |
INGERSOLL RAND | 32255903 | Washer, 1/4" Copper |
INGERSOLL RAND | 32293912 | Assembly, Low Pressure (5") Valve Plate |
INGERSOLL RAND | 32294274 | Plate, Low Pressure Valve |
INGERSOLL RAND | 32294324 | Valve, Low Pressure Intake Finger |
INGERSOLL RAND | 32294340 | Retainer, Low Pressure Intake & Discharge Valves |
INGERSOLL RAND | 32247512 | Screw, M4 X 12 Hex Head |
INGERSOLL RAND | 32294332 | Valve, Low Pressure Discharge Finger |
INGERSOLL RAND | 32294365 | Damper, Low Pressure Discharge Valve |
INGERSOLL RAND | 32248171 | Nut, M4 Hex |
INGERSOLL RAND | 32293904 | Assembly, High Pressure (2.75") Valve Plate |
INGERSOLL RAND | 32294266 | Plate, High Pressure Valve |
INGERSOLL RAND | 32294282 | Valve, High Pressure Intake Finger |
INGERSOLL RAND | 32294316 | Retainer, High Pressure Discharge Valve |
INGERSOLL RAND | 97511042 | Screw, M3 X 16 Hex Head |
INGERSOLL RAND | 32294290 | Valve, High Pressure Discharge |
INGERSOLL RAND | 32294357 | Damper, High Pressure Discharge Valve |
INGERSOLL RAND | 32294308 | Retainer, High Pressure Intake Valve |
INGERSOLL RAND | 97511059 | Nut, M3 Hex with Lockwasher |
INGERSOLL RAND | 32295826 | Damper, Valve |
INGERSOLL RAND | 32188666 | Assembly, Intercooler |
INGERSOLL RAND | 95077764 | Nut, Hex -3/8-16 |
INGERSOLL RAND | 95081857 | Lockwasher, Spring -3/8" |
INGERSOLL RAND | 95079646 | Capscrew, Hex -3/8-16 X 2-1/2" |
INGERSOLL RAND | 95069597 | Washer, Flat -3/8" |
INGERSOLL RAND | 32294159 | Clamp, Intercooler |
INGERSOLL RAND | 32294142 | Bracket, Intercooler Clamp |
INGERSOLL RAND | 95083226 | Connector, Male - 5/8 X 1/2" |
INGERSOLL RAND | 32211708 | Assembly, Tube - #3 Intercooler |
INGERSOLL RAND | 32211690 | Assembly, Tube - #2 Intercooler |
INGERSOLL RAND | 32211682 | Assembly, Tube - #1 Intercooler |
INGERSOLL RAND | 72062185 | Valve, Relief - 80 PSIG |
INGERSOLL RAND | 95468443 | Capscrew, Hex -3/8-16 X 1" |
INGERSOLL RAND | 32185787 | Manifold, Head - LP |
INGERSOLL RAND | 32185795 | Manifold, Head - HP |
INGERSOLL RAND | 32188377 | Gasket, Manifold |
INGERSOLL RAND | 95101457 | Plug, Pipe - Square Countersunk - 1 |
214-428-2868
Compressors draw in air and create a vacuum to reduce volume. The vacuum pushes the air out of the chamber and into the storage tank. Once the storage tank reaches its maximum air pressure, it should turn itself off. If it doesn’t, you have issues….
Now, if the tank won't build pressure because the pump seals or valve plate are worn out or broken, you may need to rebuild the pump. Please remember to use manufacturer-approved replacement parts.
Shut
off the electricity and bleed the air tank.
Remove the compressor belt guard and the belts
off the pump pulley.
Remove the pump from the compressor bed
plate. It’s typically held down with 4
bolts.
Place the pump on a work bench.
Remove the bolts on the cylinder/ valve head
and remove the valve head from the pump.
Take the pump to a test stand and hook it up
to the electric motor. Place a belt on
the electric motor pulley and onto the pump pulley.
Turn on the motor and test the pump for
suction. Listen for any clanking and
grinding. In addition to that, watch the
pistons go up and down in the cylinder head.
It you see oil leaking into the cylinder head…HUSTON…WE HAVE A
PROBLEM. If you head any clanking…HUSTON…WE
HAVE A PROBLEM. Leaking oil may indicate
worn seals or rings or damage to the cylinders.
Clanking may indicate broken or worn inserts, broken piston rods, broken
wrist pins; broken or worn crankshaft, etc. etc., etc.
Let’s remove the pump pulley. You will need a pulley puller/ a screwdriver
and a hammer (because you will need to remove the key from the crankshaft) Using
the screwdriver and hammer, gently tap the key from the groove in the
crankshaft. After completing
that task, it’s now time to remove the flywheel from the shaft. Tighten the puller onto the back of the
flywheel; use an impact gun and start extracting the flywheel from the shaft.
Time to break down the pump. Remove the bolts
from the cylinder to the crankcase and remove the cylinder head.
Remove the piston/ inserts and rings. Be very careful here not to mix up the
inserts with the other piston rods.
Remove the wrist pins from the rods/ piston heads.
It’s now time to tackle the crank case so you
can remove the crank shaft and bearings.
You will probably need to remove the crankcase cover. Be careful when removing the bolts.
Time to pull out the crankshaft from the
crankcase. Sounds easy but it might take
some elbow grease. You may want to use a press here. Actually, you really should use some sort of
press here as the crankshaft was probably pressed into the crankcase when it
was assembled.
After removing the crankshaft, you will need
to remove the bearings and sleeve.
Again, a good puller will come in extremely handy here. You can always use brute force to remove the
bearings from the shaft but you risk injuring yourself and possibly the shaft.
Since everything is broken down; it would be a
good time to hone the cylinders and wash all the parts carefully. Use fine emery cloth to clean the pistons;
remove all extra gaskets and debris from the valves, cylinder heads, etc.
WHAT DOES
IT COST TO REBUILD MY PUMP?
The cost to rebuild a pump varies from one
machine to another. It typically takes anywhere from 1 to 2 hours to
completely break down the machine and determine what the issues are. To
do it right, you should remove and replace your bearings; replace all the
seals; replace all the gaskets; replace all the rings on both the high and low
pressure pistons; replace the valves along with the valve gaskets; hone the
cylinders and change out the oil. This process with removing and pressing
in the bearings and cleaning up the machine; reattaching all the lines and
testing the machine on a test stand can and will take anywhere from 5-8 hours
depending on the size and complexity of your pump. The average cost to
completely rebuild a 5-10 HP pump is anywhere from $500 - $1,500 dollars and
will take between 2-5 business days to rebuild. If done correctly, it
should last you for decades to come.
AIR
COMPRESSOR MOTORS
AIR
COMPRESSOR PUMPS
ROTAR
SCREW AIR COMPRESSORS
PISTON
AIR COMPRESSORS
214-428-2868
AIR
COMPRESSOR PARTS
214-428-2868
Air compressor pistons
Air compressor rings
Air compressor piston rods
Air compressor gaskets
Air compressor oil
Air compressor valves
Air compressor belts
Air compressor bushings
Air compressor bearings
Air compressor inserts
Air compressor bolts
Air compressor cylinders
Air compressor heads
Air compressor safety valves
Air compressor hoses
Air compressor plungers
Air compressor lines
Air compressor belt guards
WE SELL, SERVICE, MAINTAIN AND REPAIR MOST ROTARY SCREW AND PISTON
COMPRESSORS.
ATLAS COPCO AIR COMPRESSORS
QUINCY AIR COMPRESSORS
CURTIS AIR COMPRESSORS
CHAMPION AIR COMPRESSORS
INGERSOLL RAND AIR COMPRESSORS
JENNY AIR COMPRESSORS
CALL: 214-428-2868
AIR
COMPRESSOR MOTORS
AIR
COMPRESSOR PUMPS
ROTAR
SCREW AIR COMPRESSORS
PISTON
AIR COMPRESSORS
214-428-2868
AIR
COMPRESSOR PARTS
214-428-2868
Air compressor pistons
Air compressor rings
Air compressor piston rods
Air compressor gaskets
Air compressor oil
Air compressor valves
Air compressor belts
Air compressor bushings
Air compressor bearings
Air compressor inserts
Air compressor bolts
Air compressor cylinders
Air compressor heads
Air compressor safety valves
Air compressor hoses
Air compressor plungers
Air compressor lines
Air compressor belt guards
WE SELL, SERVICE, MAINTAIN AND REPAIR MOST ROTARY SCREW AND PISTON
COMPRESSORS.
ATLAS COPCO AIR COMPRESSORS
QUINCY AIR COMPRESSORS
CURTIS AIR COMPRESSORS
CHAMPION AIR COMPRESSORS
INGERSOLL RAND AIR COMPRESSORS
JENNY AIR COMPRESSORS
CALL: 214-428-2868
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